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Mica is a cheap and durable material, used in many constructions such as picture frames, countertops or as an alternative to glass. Mica is light, inexpensive, and quite durable because it doesn’t rot or break. You can also easily cut mica into different shapes with the right tools, taking precautions and taking precise measurements. With thin plexiglass, you can slit and break with a multi-purpose knife or slitting knife. With thicker sheets, you’ll have to cut with a band saw to cut straight lines or a hacksaw to cut into other shapes.
Steps
Slitting and breaking thin mica
- Make sure the countertop is clean and free of any objects that could interfere with the operation or leave stains and damage the mica.
- Choose a structure that is firm and balanced, not wobbly.
- Use a marker to write on the board so you can erase the line after you cut the mica.
Tip: If you make a mistake when drawing a line, erase the line and draw it again. Use a wet rag or paper towel to wipe.
- You can also use a slit knife if the blade is sharp enough to cut the mica.
- The deeper the incision you make, the easier it is to break afterwards.
- Be careful when handling the mica to avoid warping or warping before you’re ready to break it.
- Make sure that all the mica you want to cut is sticking out of the work surface.
- Do not clamp so tightly that a dent in the mica is formed.
- You can use one hand to hold the mica, the other hand to press down to break the mica.
- If the mica does not break off completely along the incision line, you can use a multi-purpose knife to cut along the groove and break the mica.
Cut straight lines with a circular saw
- Saw blades with fewer teeth will help limit the amount of dust or debris when cutting mica.
- You can find saw blades specifically designed for mica cutting.
Warning: Small particles of mica can cause eye damage. Please wear safety glasses when cutting mica.
- Use a marker to write the board so you can erase it easily if adjustments are needed.
- Make sure the plexiglass is held in place and does not shake or move.
- If you cut the mica before the saw reaches full speed, you can cause the saw teeth to get caught in the mica and create jagged or jagged cuts.
- If the saw stumbles or jams, you are probably pushing too fast. Stop pushing to allow the saw blade to regain speed, then continue pushing the saw blade through the mica.
- Make sure both halves are level on the saw table so that it does not fall to the ground when the mica has been cut.
Use a hacksaw to cut different shapes
- Use a saw blade without coating and small teeth to cut mica.
- Keep a few blades handy in case they need to be changed while cutting.
- Check that the plexiglass is not slipping or shaking before cutting.
- The marker pen will make it easy to erase when you’ve finished cutting or when you need to change the drawing.
Tip: If you’re going to cut a pattern or shape, you can use a die or a round object to draw even lines.
- Make sure your glasses fit snugly on your head lest they fall while you work!
- The saw blade may be bent or broken if it cannot be turned easily.
- If the saw blade has not reached full speed when it comes into contact with the mica plate, it may become entangled and bent or break and damage the saw.
- The saw blade can get caught and injure you, so be careful.
Things you need
Slitting and breaking the thin sheet of mica
- Blackboard marker
- Ruler or straight edge
Cut a straight line with a circular saw
- Blackboard marker
- Ruler or straight edge
- Circular Saw
- Goggles
- Carbide-mounted saw blade
Use a hacksaw to cut different shapes
- Blackboard marker
- Ruler or straight edge
- Jigsaw
- Goggles
- Uncoated saw blade with small teeth
- Power drill
This article is co-authored by a team of editors and trained researchers who confirm the accuracy and completeness of the article.
The wikiHow Content Management team carefully monitors the work of editors to ensure that every article is up to a high standard of quality.
This article has been viewed 1,081 times.
Mica is a cheap and durable material, used in many constructions such as picture frames, countertops or as an alternative to glass. Mica is light, inexpensive, and quite durable because it doesn’t rot or break. You can also easily cut mica into different shapes with the right tools, taking precautions, and taking precise measurements. With thin plexiglass, you can slit and break with a multi-purpose knife or slitting knife. With thicker sheets, you’ll have to cut with a band saw to cut straight lines or a hacksaw to cut into other shapes.
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